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HYBRID Multitasking Series Expands



Mazak Corporation offers its INTEGREX i-400S AM, part of the expanded HYBRID multitasking family of machines. Featuring an additive head with laser metal deposition technology, the versatile machine also includes a second turning spindle (S) to offer even higher levels of precision and throughput when building, coating and/or cutting medium- and large-sized parts.

Selective laser metal deposition uses a single multiple-range, high-power laser to melt metal powder from one of three nozzle heads. With a range of options well suited for everything from fine coating applications to high-volume deposition for building near-net-shape part features, the deposition type can be changed with the overhead gantry system. Due to this innovation, the INTEGREX i-400S AM is suitable for joining up to three different materials within one workpiece.

For finer coatings and precise features, multi-laser metal deposition heads are also available for the INTEGREX i-400S AM. A new technology in which multiple laser beams in the AM head are used to melt powered metal, it is particularly effective for heat-sensitive thin sheet metal material and complex surfaces. By applying the heat of multiple lasers, manufacturers can also quickly coat stainless steel with materials like Stellite No. 6 for applications involving impellers or other heat- and wear-sensitive parts.

For subtractive operations, the INTEGREX i-400S AM has a main integral spindle/motor headstock with a 40 HP, 3,300 RPM spindle that accommodates a range of applications, from heavy-duty cutting at low speeds to processing aluminum and other nonferrous materials at high speeds. The rigidly clamped C-axis indexes in 0.0001° increments and is designed to deliver high accuracy. The second 35 HP, 4,000 RPM spindle also features an integral spindle/motor to help ensure high-efficiency machining for secondary operations.

The INTEGREX i-400S AM employs a 30 HP, 12,000 RPM milling spindle mounted in the rotating B-axis with a range of 240° in 0.0001° indexing increments. For a high accuracy of motion, B-axis scale feedback comes standard on the machine. The machine's automatic tool changer can store up to 110 tools.

"As part of the SMOOTH TECHNOLOGY platform, the machine features the latest MAZATROL SmoothX CNC, which makes it easy to generate programs for highly complex parts production, including the incorporation of both additive and subtractive processes in one set-up. It also has several advanced functions that allow it to ensure the shortest possible machining cycle times, especially in fine increment programs for simultaneous 5-axis operations and free-form die-mold machining," said a company spokesperson.

For more information contact:

Mazak Corporation

P.O. Box 970

Florence, KY 41022-0970

859-342-1700

www.mazakusa.com

Southwest

Chris Papke

Mazak SW Technology Center

10950 Greenbend Blvd.

Houston, TX 77667

281-931-7770

cpapke@mazakcorp.com

www.mazakusa.com

LA

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

800-462-9519

rcahn@dixiemill.com

www.dixiemill.com

OK, AR

Butch Cumminsky

David James

Machinery Resources Inc.

5550 South 94th East Avenue

Tulsa, OK 74145

918-622-6495

800-448-1878

butch@mritul.com

www.mritul.com

N. TX

Chris Papke

Mazak Corporation

935 S. Kimball St., Ste. 151

Southlake, TX 76092

800-642-6110 - 817-329-6290

cpapke@mazakcorp.com

www.mazakcorp.com

W. TX

Richard McCauley

Mazak West Regional Headquarters and

Aerospace Technology Center

1333 West 190th Street

Gardena, CA 90248

310-327-7172

rmccauley@mazakcorp.com

www.mazakusa.com

NM

Chris Edgar

Magnum Precision Machines, Inc.

8448 Washington Place NE

Albuquerque, NM 87113

505-345-8389

cedgar@magnumabq.com

www.magnumprecisionmachines.com

Southeast

Dave Kennedy

Mazak Southeast Technology Center

1075 Northbrook Parkway

Suwanee, GA 30024

678-985-4800

dkennedy@mazakcorp.com

www.mazakusa.com

TN

Dennis McCurry

Pinnacle Machine Tools, Inc.

5912-A Toole Drive

Knoxville, TN 37919

865-951-0260

mccurry@pinnaclemachine.net

AL, FL Panhandle

Jerry Edwards

Pinnacle Machine Tool Inc.

141 Nick Fitcheard Road

Huntsville, AL 35806

256-852-0900

edwards@pinnaclemachine.net

NC, VA

Rick Smith

MachineTech, Inc.

8100-J Arrowridge Blvd.

Charlotte, NC 28273

704-665-6301

rick@machinetechcnc.com

www.machinetechcnc.com

GA, SC

Tim Kramer

Premier Engineering Co.

1635 Lakes Pkwy. Ste. U

Lawrenceville, GA 30043-5858

678-442-8382

tim@premierengineering.com

www.premierengineering.com

MS

Richard Cahn

Dixie Mill Machine Tools Co.

901 Tchoupitoulass Street

New Orleans, LA 70152

504-525-6101

rcahn@dixiemill.com

www.dixiemill.com

FL

Dave Kennedy

Mazak Southeast Technology Center

1075 Northbrook Parkway

Suwanee, GA 30024

678-985-4800

dkennedy@mazakcorp.com

www.mazakusa.com

Northeast

New England, E. NY, NJ

Jim Rutan

Mazak Northeast Technology Center

700 Old County Cir.

Windsor Locks, CT 06096

800-436-8900 / 860-292-4400

jrutan@mazakcorp.com

www.mazakusa.com

E. PA, MD, DE

Jim Rutan

Mazak Mid Atlantic Office

1275 Glenlivet Drive

Allentown, PA 18106

800-436-8900

jrutan@mazakcorp.com

www.mazakusa.com

W. NY

Bill Miller

A.W. Miller Technical Sales

7661 Seneca St.

PO Box 69

East Aurora, NY 14052

716-652-8282

bmiller@awmiller.com

www.awmiller.com

W. PA, WV (North)

Erwin Mueller

A.W. Miller Technical Sales

3 Tara Drive

PO Box 220

Harmony, PA 16037

724-453-1690

emueller@awmiller.com

www.awmiller.com

WV (South)

Rick Smith

MachineTech, Inc.

8100-J Arrowridge Blvd.

Charlotte, NC 28273

704-665-6301

rick@machinetechcnc.com

www.machinetechcnc.com

Midwest

Kevin Bates

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

kbates@mazakcorp.com

www.mazakusa.com

ND, SD, MN, W. WI

Joel Lundin

Tony Bailey

Northwest Machine Technologies, Inc.

20851 Commerce Blvd.

Rogers, MN 55374

763-493-3660

tbailey@nwmtec.com

www.nwmtec.com

NE, W. IA

Duane Ohlrich

Industrial Systems & Supply Inc.

2760 E. 29th Avenue

Columbus, NE 68601

402-564-4445

ohlrich@industrial-systems-supply.com

www.industrial-systems-supply.com

E. IA

Jeff Everett

Mazak Midwest Technology Center

300 East Commerce Drive

Schaumburg, IL 60173

847-885-8311

jeverett@mazakcorp.com

www.mazakusa.com

E.MO, S. IL

Bill Summers

Municipal Tool & Machinery Co.

2465 Rock Island Blvd.

Maryland Heights, MO 63043

314-994-9905

bsummers@municipaltool.com

www.municipaltool.com

KS, W. MO

Nick Shelton

Concept Machinery -

A Shelton Machinery Company

6319 W. 110th St.

Overland Park, KS 66211

913-387-4413

nshelton@conceptmachinery.com

www.conceptmachinery.com

E.WI

Mike Cekanor

Machinery Systems North

3280 Gateway Rd.

Brookfield, WI 53045

262-781-4850

mikec@machsys.com

www.machsys.com

N. IL, N.W. IN

Eric Hilliard

Machinery Systems Inc.

614 East State Parkway

Schaumburg, IL 60173

847-882-8085

erich@machysys.com

www.machsys.com

E. MI

Steve Addy

Addy Machinery Co.

36055 Groesbeck Highway

Clinton Township, MI 48035

586-741-3000

800-ADDY-NOW

steve@addymachinery.com

www.addymachinery.com

W. MI

Peter Addy

Addy Machinery Co.

3757 Broadmoor Ave SE, Ste. A & B

Grand Rapids, MI 49512

800-AddyNOW

peter@addymachinery.com

www.addymachinery.com

S. OH

Terry Peer

Mazak Corp.

8025 Production Drive

Florence, KY 41042

859-342-1700

tpeer@mazakcorp.com

www.mazakusa.com

S.IN, KY

Nick Shelton

Shelton Machinery, Inc.

9900 North by Northeast Blvd.

Fisher, IN 46037

317-845-5588

nshelton@sheltonmachinery.com

www.sheltonmachinery.com

N. OH

Frank Gibbons

Numerequip

4810 Briar Road

Cleveland, OH 44135

216-265-0400

fgibbons@numerequip.com

www.numerequip.com

West

CO, E. WY

Randy Breitenbach

Action Machinery International

7790 S. Wheeling Ct. Unit A

Englewood, CO 80112

303-532-2900

randy@action-machinery.com

www.action-machinery.com

WA, OR

Mark Harris

CNC Machine Services, Inc.

7808 184th St. SE

Snohomish, WA 98296

425-788-4500

sales@cncmachineservice.com

www.cncmachineservice.com

N.ID

Dave Fisher

Dependable Machine

88 W Orchard Ave

Hayden, ID 83835

866-967-0146 - 208-714-4652

sales@dependablemachineryrepair.com

www.dmi-cnc.com

AZ, S. NV

Chris Edgar

Magnum Precision Machines

3614 E. Southern Ave. #1

Phoenix, AZ 85040

602-431-8300

cedgar@magnumabq.com

www.magnumprecisionmachines.com

UT, S. ID, MT, W. WY

Clark Smith

Smith Machinery Company

41 W. Guest Avenue

Salt Lake City, UT 84115

80l-263-6403

csmith@smithmachinetools.com

www.smithmachinetools.com

S. CA

Richard McCauley

Mazak West Regional Headquarters and

Aerospace Technology Center

1333 West 190th Street

Gardena, CA 90248

310-327-7172

rmccauley@mazakcorp.com

www.mazakusa.com

N. CA

David Lindenmuth

Mazak San Francisco Sales and

Technical Center

1497 N. Milpitas Blvd.

Milpitas, CA 95035

408-941-2240

dlindenmuth@mazakcorp.com

www.mazakusa.com

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