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June 2015

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Partnership to Demonstrate Advantages of Aerospace Part Processing via Cryogenic Machining
Metalworking Fluid Approved for Use at Boeing
Machining Center for 5-Axis Milling Operations and Mill-Turn Machining
Interactive Editor for Easy G-Code Programming
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New Multitask Gantry Center for Power Machining
Five-Axis Profiler for Machining Titanium
Aerospace Dedicated EDM
Cutting Tools for Aerospace Applications
Strategic Partnership in Tooling Technology
Solid Endmills for CFRP and Honeycomb Parts
Shredding Tool for Long Overhangs
Precision Aerospace Engineering Company Utilizes Tube Bending Technology
Machining Technology for Manufacturers of Titanium Parts
5-Axis VMC with Two-Pallet Changer for Increased Machine Utilization
5-Axis Machining Center for a Broad Range of Requirements
Heavy-Duty HMC for Aerospace Engine and Structural Components
New Long-Flute End Mill for Fine Finishing
New Multitasking CNC Turning Center for Large Parts Machining
Hydraulic Expansion Toolholder for Demanding Precision Machining
Sandwiched Composites Pose Layers of Cutting Challenges
Increase Aerospace Part Manufacturing Productivity
Redesigned Gantry Boring and Milling Center
Chuck Series Features Precision and Repeatability
Solar Atmospheres Renews Sikorsky Aircraft Approval
Redeveloped Series and Portfolio for Demanding Cutting Applications
Hammer Forging Leading the Way
SW North America Announces Strategic Alliance with BK Components
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Solid Endmills for CFRP and Honeycomb Parts



"Carbon fiber-reinforced plastic (CFRP) is extremely abrasive and especially difficult to machine," said an Ingersoll Cutting Tools spokesperson.

"When machining composites such as CFRP, there is no chip to speak of. Instead, the material removal mechanism might be better described as shattering. Due to the harsh cutting environment, tool life can be very short when machining CFRP composites. Unless the edge material can withstand the abrasion well enough to hold its geometry and stay sharp, the tool can wear so rapidly that the geometry can change rapidly as well."

To successfully machine CFRP, Ingersoll offers standard sharp solid-carbide tools made from grade IN05S, which can be supplied on request with long-lasting diamond coating. "The unique 10- or 12-flute profile provides good surface finish and, in most cases, eliminates CFRP fiber breakout," said the spokesperson. Ingersoll's Tek-Rounds for machining CFRP composites are available in diameters of 3 - 12 mm and 0.125" - 0.500".

For more information contact:

Ingersoll Cutting Tools

845 S. Lyford Rd.

Rockford, IL 61108-2749

815-387-6600

info@ingersoll-imc.com

www.ingersoll-imc.com

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