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Optimized Cutting Tool Production

An Industry 4.0 factory wide integration, ANCA Integrated Manufacturing System (AIMS) is ANCA's solution for considering the factory as a single machine. Rather than separating workflow into many different elements of design, blank preparation, grinding, laser marking, washing, packing and shipment, AIMS streamlines the entire tool manufacturing process and complementary technologies.

An interactive and fully operating AIMS cell will be on display at IMTS in Chicago. The demo showcases the main modules of the AIMS system: an AutoSet job preparation station; AutoLine for pallet and tool transfer; AutoFetch, a robot responsible for material transfer between processes; pallet and individual tools between job preparation; and grinding and tool measurement on ZOLLER measuring machine.

"With AIMS, ANCA is responding to common challenges in the tool manufacturing sector of labor cost and availability, as well as safety and production efficiencies," said an ANCA spokesperson. "AIMS maximizes grinders' productivity and, in general, improves Overall Equipment Effectiveness (OEE). Integration with ERP systems to streamline workflows is also one of the important AIMS features."

The principles of the AIMS system are flexibility and modularity. This means each system can be tailored to an individual customer's needs using the right building blocks or modules. It can scale from a purely software-based monitoring solution to a fully automated manufacturing cell.

AIMS is not a single product but rather a suite or ecosystem of interconnected building blocks which can be configured to satisfy an individual customer's requirements. Manufacturers can build their AIMS system gradually using standalone AIMS Ready components, which can be easily upgraded to fully automatic when required. Customers can tackle their most pressing issues first and stagger implementation over time.

Jan Irzyk, AIMS Product Manager said: "We are delighted to present a physical, working model of AIMS for customers to understand the powerful potential of truly integrated manufacturing."

"AIMS can be configured in many ways, the IMTS cell demonstrates an unattended manufacturing workflow of two varieties of endmills on one ANCA MX7 machine. An important part of this workflow is closed loop measurement and compensation process using ZOLLER Genius as a measurement station. Depending on an individual customer's requirements, our system can automatically transfer a tool from the ground batch, clean it, measure required geometries and transfer the results to the respective grinder where grinding parameter compensation is taking place to achieve required dimensional tolerance of the batch."

For more information contact:


31129 Century Drive

Wixom, MI 48393


IMTS North Building, Level 3

Booth 237406

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