During the development of the ISO50 matrix magazine DMG MORI focused on three factors that would have a positive impact on productivity: a large number of tools, short changeover times and the smallest possible footprint. "Expressed in figures, this adds up to a total of 549 tools requiring an additional space of just 8.6 square meters (total footprint 32.5 m2)," said a company spokesperson. "With the fast integrated tool changer the DMC 80 U duoBLOCK achieves a maximum chip-to-chip time of 4.1 seconds. With the dense packaging of its wheel and rack magazine combination there is space for 512 tools. In this system, the upstream wheel magazine with its 37 tools located close to the machine ensures short tool availability times. The tool changer has direct access to both the wheel and the rack magazine to enhance flexibility and eliminate bottlenecks in tool availability."
The concept of the ISO50 matrix magazine is suitable for many different tools, which can all be changed at the same time as working in the working area. Diameters of 100 mm to 280 x 400 mm (bridge tools) are possible. The maximum tool length in the case of the DMC 80 U duoBLOCK is 550 mm. Set-up operations are possible both at the rack magazine and the tool loading station of the wheel magazine. Complete toolboxes can be unloaded from the rack magazine so the user can set up block-by-block. The capacity of a box is 96 tools with diameters of 100 mm x 250 mm. The ISO50 also has additional equipment options that include tool identification in the two parts of the magazine plus mechanic tool breakage and brush taper cleaning.
"The already efficient DMC 80 U duoBLOCK gains considerably where productivity is concerned due to the matrix magazine," said the spokesperson. "The operator is distracted less by looking after tools and can carry out even more secondary work during primary machining time: work on the second pallet at the set-up station of the automatic pallet changer as well as loading of the rack and wheel magazine. This results in machine down times being reduced to a minimum.
"The rigid FEM-optimized design of the latest duoBLOCK generation promotes long-term accuracy. High static mass and low mass of the moving parts enable excellent dynamics. The DMC 80 U duoBLOCK puts these characteristics to good use in the manufacture of components with a maximum diameter of 900 x 1,330 mm. The Ø 800 x 630 mm pallets have a maximum load capacity of 1,400 kg.
"The extensive modular spindle program offers customers spindles for every application, from the standard 12,000 RPM, 121 Nm spindle to the high-torque SK 50 version gearbox drive spindle with 8,000 RPM and 727 Nm."
For more information contact:
DMG MORI
2400 Huntington Blvd.
Hoffman Estates, IL 60192
847-593-5400
www.dmgmori-usa.com
Southwest
Mori Seiki Dallas
9001 Currency Street #200
Irving, TX 75063
972-929-8321
TX, LA
DMG MORI
Ellison Technologies - Dallas
9001 Currency Street #200
Irving, TX 75063
972-812-5500
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Houston
3403 N. Sam Houston Pkwy. West #100
Houston, TX 77086
713-365-9500
www.ellisontechnologies.com
Southeast
Mori Seiki Charlotte
4345 Morris Park Drive
Charlotte, NC 28227
704-940-3380
VA, NC, SC
DMG MORI
Ellison Technologies
4345 Morris Park Drive
Charlotte, NC 28227
704-545-7362
www.ellisontechnologies.com
S. AL, GA, MS, TN
DMG MORI
Ellison Technologies
7118 Crossroads Blvd.
Brentwood, TN 37027
615-661-6800
www.ellisontechnologies.com
Northeast
Mori Seiki New Jersey
45 Route 46 East Ste. 610
P.O. Box 747
Pine Brook, NJ 07058
973-983-1000
DMG MORI
Tyler Machine Tool Co.
111 Ledge Rd.
P.O. Box 396
Seabrook, NH 03874
603-474-7730
DMG MORI
Tyler Machine Tool Co.
68 Nutmeg Road South
South Windsor, CT 06074
860-528-4010
Boldt Machinery, Inc.
4803 Pittsburgh Ave.
Erie, PA 16509
814-833-9836
Boldt Machinery, Inc.
104 Boss Rd.
Mattydale, NY 13211
315-463-5754
MD, DE
DMG MORI
Ellison Technologies
4345 Morris Park Drive
Charlotte, NC 28227
410-215-1596
Midwest
Mori Seiki USA, Inc.
2400 Huntington Boulevard
Hoffman Estates, IL 60192
847-593-5400
www.dmgmori-usa.com
DMG MORI
Ellison Technologies - Chicago
4630 Weaver Parkway
Warrenville, IL 60555
630-393-8900
www.ellisontechnologies.com
Mori Seiki Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
DMG MORI
Ellison Technologies - Cincinnati
5333 Mulhauser Road
Hamilton, OH 45011
513-874-2736
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Cleveland
6955 Treeline Drive
Brecksville, OH 44141
440-546-1920
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Davenport
145 West 76th Street
Davenport, IA 52806
563-388-0800
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - St. Louis
16 MB Corporate Park
St. Charles, MO 63301
636-946-7077
www.ellisontechnologies.com
Mori Seiki Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.dmgmori-usa.com
DMG MORI
Ellison Technologies - Detroit
29050 Cabot Drive
Novi, MI 48377
248-324-1928
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Grand Rapids
1550 Gezon Parkway SW, Suite B
Wyoming, MI 49509
616-261-8665
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Indianapolis
8930 Bash Road, Suite A
Indianapolis, IN 46256
317-577-3723
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Milwaukee
N27 W23750 Paul Road
Pewaukee, WI 53072
262-523-3400
www.ellisontechnologies.com
DMG MORI
Ellison Technologies - Minneapolis
13400 10th Avenue North
Plymouth, MN 55441
763-545-9699
www.ellisontechnologies.com
West
Southern CA
DMG MORI
Ellison Technologies - Los Angeles
9890 Pioneer Blvd.
Santa Fe Springs, CA 90670
562-949-8311
www.ellisontechnologies.com
Northern CA
DMG MORI
Ellison Technologies - San Francisco
2607 7th St. Suite C
Berkeley, CA 94710
866-814-7238
www.ellisontechnologies.com
WA, ID, MT
DMG MORI
Ellison Technologies - Seattle
19625 62nd Ave. South, Suite A109
Kent, WA 98032
253-872-1661
www.ellisontechnologies.com
OR
DMG MORI
Ellison Technologies - Portland
10159 SW Commerce Circle #K
Wilsonville, OR 97070
503-682-3280
www.ellisontechnologies.com
AZ
DMG MORI
Ellison Machinery Company
1610 S. Priest Dr. #101
Tempe, AZ 85281
480-968-5335
www.ellisonaz.com
UT, ID, MT, WY
New West Machine Tool Technologies
7990 South 1530 West
West Jordan, UT 84088
801-561-2001