LVD Company nv has introduced Robotic Bending Systems (RBS) in three configurable platforms. These systems form the foundation for fully customized cells, with choice of press brake capacity and functionality, input and output stations, and style of robot grippers based on a fabricator's application needs and production demands. RBS offers flexibility, so every cell LVD builds is ideally suited for the end user. This makes bending automation more accessible for a wider audience and allows a faster ROI for each system.
Tailored Functionality
The three core platforms are structured as follows:
- RBS 4 is designed for parts up to 600 mm x 400 mm in size and weighing up to 4 kg. The maximum profile length is 600 mm. The system is compatible with press brakes featuring 1,500 mm or 2,000 mm working length and 40 or 50 tons of pressing force.
- RBS 40 handles parts up to 1,600 x 1,200 mm, with a maximum weight of 40 kg. The maximum profile length is 2,000 mm. The system is compatible with press brakes featuring 2,500 mm or 3,000 mm working length and 80, 135, or 220 tons of pressing force.
- RBS 80 is designed for larger parts up to 3,050 mm x 1,250 mm, weighing up to 80 kg. The maximum profile length is 3,000 mm. This system works with press brakes offering a working length of 3,000 mm, 4,000 mm, or 4,200 mm and a pressing force of 135 or 220 ton.
The bending cell configuration starts by defining key parameters across five steps. In step 1, the part dimensions-length, width, and overall size-are specified, as these determine the required robot payload.
The second step is press brake selection, ranging from an electric-drive Dyna-Press to an automatic tool changing ToolCell, depending on complexity of application, quality requirements, and production volumes.
The fabricator then defines input source and output method for best material flow choosing input boxes, output pallets, conveyor systems and fences.
The last step is gripper selection based on the weight, material properties, shape, and size of parts to be handled. Gripper choices include LVD's universal gripper, manual gripper, combination gripper for smaller, magnetic parts, and heavy-duty gripper.
Core Features for Reliable, Easy Use
Robotic Bending Systems incorporate core features that help ensure reliability and ease of use:
- Touch-B control operates press brake and robot using intuitive multitouch technology.
- LVD's CADMAN-SIM software automatically programs both press brake and robot, defining all gripper positions, optimizing the bending sequence for collision-free operation. No robot teaching or programming experience is necessary.
- Easy-Form Laser adaptive bending system (option) helps assure bend angle accuracy from the first bend, offering consistent quality in automated production.
- Manual mode option: When automation is not needed, the press brake can be used manually.
Strong Product Solution Fit
LVD's Robotic Bending Systems meet the specific automation goals of each customer, whether for short production runs with frequent changeovers or high-volume batches of complex parts. A user-configured bending cell increases process reliability and speeds the return on investment.
In addition to configurable RBS bending systems, LVD continues to offer standardized robotic bending cells: Dyna-Cell, Easy-Cell, and Ulti-Form, for the time being.
For more information contact:
LVD North America
12975 Clarence Center Rd.
Akron, NY 14001
800-828-1527 / 716-542-4511
info.us@lvdgroup.com
www.lvdgroup.com