Browse by Editorial Category
Browse by Edition Date

September 2016

Skip Navigation Links.
Expand Applying TechnologyApplying Technology
Expand Energy ManufacturingEnergy Manufacturing
Expand Expo Wichita KS Show Product PreviewExpo Wichita KS Show Product Preview
Expand Current NewsCurrent News
Collapse IMTS Product PreviewIMTS Product Preview
Cisco to Exhibit in MEMEX
High Productivity Machining Cell Showcases Process Control at IMTS 2016
DP Technology to Exhibit ESPRIT CAM at IMTS 2016
Bridge Mills Offer Large Load Handling
Expanded Performance Spectrum of Computer Tomographs
High-Performance TPU Seals
Compact High-Speed Milling Machine
Small-to-Mid-Volume Honing Machines and Tooling
Milling Solutions for Range of Applications
Industry 4.0 the emphasis of IMTS 2016 for Fagor Automation
Flexible Tool Adapter System Now Offered on Right-Angle Heads
Waterjet Comparative Cutting Displays and Software Demonstrations
Mist Collection for Individual Machining Centers
Centerless Grinding Machine
Range of Workholding Products
HMC Features Advanced Multitasking
Innovative Compact HMC
Machining of Stainless Materials
Automated Picking System
VMC Features Larger Work Envelope
Non-Destructive Portable Hardness Tester
Argonaut Manufacturing Performance Platform
10 Watt Annealing and Ablating Laser
Digital Machining Solutions Premiered
5-Axis CNC Grinder with Extended XY-Axis Paths
Shop Floor Software and Hardware
Precision Ground Ball Screws
Milling Cutter for High Efficiency Aluminum Cutting
Surface Finishing Machines Introduced
UL Launches Cybersecurity Assurance Program for Industrial Control Systems
Deep Hole Drilling Technologies Showcased
Surface Finishing and Handling Technology on Display
New CAM Software to be Demonstrated
Solutions for Challenging Deburring Applications
Expand People In The NewsPeople In The News
Expand Quality ControlQuality Control
Expand WeldingWelding
Expand WorkholdingWorkholding

show all editions →

Click here to watch Tutorial Videos >

Expanded Performance Spectrum of Computer Tomographs



The ZEISS METROTOM 800 and 1500 CTs give users a quick look inside

ZEISS will introduce two computer tomographs (CTs) designed for speed and flexibility: the ZEISS METROTOM 800 with an extended performance spectrum and the new ZEISS METROTOM 1500.

"In light of the ongoing development of new materials and the growth in the manufacture of hybrid workpieces made from very different materials, it has become increasingly difficult to clearly separate the application fields of CTs," said Ralf Benninger, Head of Technical Sales and Product Management for CT at the ZEISS Industrial Metrology business group. "Thus companies need machines that can be used in as flexible a manner as possible - including larger and larger measuring ranges."

"Production processes are speeding up and inspection technology needs to keep pace," said a company spokesperson. "Consequently, industry requires increasingly fast and flexible machines. This is where the ZEISS METROTOM 800 and 1500 come into play."

Companies can choose between a ZEISS METROTOM 800 with a tube voltage of 225 kV and a version with a tube voltage of 130 kV. The increase in power from 39 to 500 watts on the ZEISS METROTOM 800 with 225 kV offers several advantages. Metal components along with mixed materials, e.g. hybrid workpieces, can be scanned without difficulty due to the enhanced performance. "This significantly expands the machine's application and ensures that the investment is future-proof," said Benninger. The optimized performance means that components are scanned faster than with the ZEISS METROTOM 800/130 kV.

Operators will also receive information about the entire component with the recently developed ZEISS METROTOM 1500/225 kV. "The innovation behind this machine will be of particular interest to manufacturers of die cast components," said Benninger. "Unlike the predecessor model, larger components can be scanned using this machine due to the new measuring Z-axis." The maximum height of the components used to be 300 mm. Now it is 700 mm. The larger operating volume is the result of two innovations. First, the workpiece can now be raised and lowered by 400 mm instead of 150 mm. Second, multiple scans can be merged into one volume model. Workpieces such as steering columns and other larger castings can now be tested noninvasively using the CT. This is an important requirement for shortening the time needed for initial sampling and accelerating process optimization during production ramp-ups.

The corresponding visualization and evaluation software delivers informative 3-D visualizations and section views based on the voxel data generated by ZEISS METROTOM OS. In addition to visualizations, the program also provides information on the shape, size and position of characteristics such as discontinuities and inclusions. Metrological evaluations can also be performed effectively using ZEISS CALYPSO software.

Even though both new machines have a complete enclosure to protect the operator from X-rays, the interior can be viewed by standing in front of the CT or at a different workstation. For this purpose, ZEISS has installed a camera and a monitor in every machine. The image from the camera can be displayed on the reconstruction computer to set up the measurement. When preparing the measurement at the workstation, the operator can make sure that there will not be a collision between the component and the detector or tube. The camera image can be viewed on different computers outside of the measuring lab. "By being able to check available machine capacity, operators can report and implement their measuring needs more quickly," said Benninger.

For more information contact:

Carl Zeiss Industrial Metrology, LLC

6250 Sycamore Lane N

Maple Grove, MN 55369

763-744-2400 / 800-327-9735

metrology@zeiss.com

www.zeiss.com/metrotom

IMTS 2016 Booth E-5502

< back