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Fume Extraction System Extends Fume Capture Area



The new FILTAIR Capture 5 fume extraction system is designed to capture welding fumes up to 5' away from the source.

Miller Electric Mfg. Co. has introduced the new FILTAIR Capture 5 fume extraction system, designed to capture welding fumes up to 5' away from the source - over three times farther than conventional technologies, according to the company. "By increasing the fume capture area, the FILTAIR Capture 5 system improves safety and enhances productivity by decreasing downtime for welders to adjust the fume extraction arm, especially when welding long, continuous welds," said a company spokesperson.

The new system is especially suited to applications in heavy equipment manufacturing and general fabrication, as well as in maintenance and repair operations. It can accommodate fume from stick, flux-cored, MIG and TIG welding processes.

The Capture 5 fume extraction system features the exclusive ZoneFlow technology from Miller. According to the company, ZoneFlow technology creates a larger fume capture area than conventional systems - an area up to 3' wide and 5' deep - compared to an average of 18 inches (maximum) with conventional technologies.

The ZoneFlow technology operates by way of a negative pressure zone that extends the weld fume particulate capture distance. Air enters the arm at a standard fume capture rate of around 900 cubic feet per minute (cfm), while the technology also moves clean, filtered air out of the arm at approximately a 90° angle. This action creates a negative pressure zone, which funnels the fume particulates toward the center of the arm to maximize the fume capture.

"The Capture 5 system's FilTek XL filters are rated 15 to 16 on a MERV scale, whereas common industry filters rank between 7 and 11," said a company spokesperson. "This increased rating ensures that the filter is capable of capturing up to 95% of all weld fume particulates. The FilTek XL filters also offer the highest efficiencies and lowest pressure drops to increase capture abilities and lower operating costs."

An automated pulsed cleaning cycle cleans the filter after every shutdown. This cleaning mechanism also extends the filter life and maintains airflow. Fume particulates safely deposit in an internal disposal tray.

The Capture 5 fume system features a balanced extraction arm design with external adjustments. The design allows air to pass through with less resistance, creating stronger airflow. The easy arm movement also provides a full range of motion so the welder can easily adjust it to gain optimal fume capture, and it stays in position when moved. All arm adjustments are toolless and can be made by hand.

A sturdy metal cabinet design can withstand the abuse of demanding manufacturing environments, while large rear wheels allow for easy movement from one work area to another. Lockable swivel casters help keep the system stationary while adjusting the fume extraction arm.

Other features include:

  • Air connection for dry compressed air supply
  • 460 VAC, 3-phase receptacle or 575 VAC receptacle
  • Easy-to-read filter pressure gauge
  • Hinged filter door with locking mechanism for easy access to the filter.

For more information contact:

Miller Electric Mfg. Co.

P.O. Box 100

Lithonia, GA 30058

800-426-4553

info@millerwelds.com

www.millerwelds.com

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