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July 2019

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Small Electronic Components Manufactured Using Metal Injection Molding Process



Smith Metal Products specializes in metal injection molding (MIM) of soft metal alloys and an array of other metals for small electronic and electrical components.

Suitable for the fast-changing needs of the telecom and electronic markets, Smith Metal Products MIM processes utilize the latest technology that are built around an automated production process. Parts begin when metal powder is suspended in a binder or feed stock which is then injection molded into a tool. The part then goes through a debinding and sintering process to form a full dense metal part. The result are parts that are precise, net-shaped and can be produced faster than machining and usually with no secondary operations.

Smith Metals specializes in manufacture of many electrical/electronic components including: high voltage power connectors, PCB terminal blocks, smart phone components, solenoids, micro switches, heat sinks, microwave, filter and switching components as well as components for NEMA rated enclosures plus many more.

"Costs for Smith Metal components are often up to 50% less than other part making processes, highly important in today's competitive electrical/electronic markets," said a company spokesperson. "Faster too. With fewer set-ups coupled with the speed of metal injection molding, turnaround time from concept to component completion can save weeks of waiting time."

What are the suitable part parameters for the MIM process? Parts most suitable include those made from a full range of alloy materials, including soft metal, stainless steels and Titanium. Ideal parts have simple to complicated geometries and a finished part weight of less than 100 g (3.5 oz). All dimensions of the component should be 3" or less with a maximum wall thickness of 3 mm (0.125") or less. Annual volume requirement for efficiently produced and priced electrical and electronic components is 10,000 parts or more.

For more information contact:

Smith Metal Products

15045 Per Road

Center City, MN 55012

651-257-3143

sales@smithmetals.com

www.smithmetals.com

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