Lantek, a provider of software solutions for the sheet metal industry, and ZINSER, a German manufacturer of state-of-the-art sheet metal and pipe cutting systems, have jointly developed a bevel cutting solution that allows customers to improve precision without interrupting production.
"Traditionally, bevel cutting was performed within the nesting process, often causing issues such as collisions, cutting inaccuracies, or production slowdowns," said a company spokesperson. "The industry is now shifting towards a more efficient approach: first, parts are cut on a high-production machine, and then those requiring bevels are transferred to a dedicated bevel-cutting machine. This approach reduces downtime in the main cutting process while improving control over beveling operations."
At the core of this solution is ZINSER's sophisticated part recognition system. Its machines use advanced measurement technologies (such as optical cameras, contact sensors, and multipoint detection) to accurately identify each part's geometry and orientation, enabling precise and reliable bevel cutting.
Lantek's contribution to this development has been key to enabling seamless integration between software and machine. Through a custom-developed postprocessor for ZINSER machines, Lantek's software uses sensory data to accurately calculate each part's position and orientation, automatically adjusting the cutting parameters to enable precise execution.
"Our development helps customers optimize workflow and reduce material waste without compromising bevel-cutting quality. This technology delivers more precise cuts and improved production times, ensuring smooth integration with the rest of the manufacturing process," explained Francisco Pérez, OEM Channel Director at Lantek.
By integrating Lantek's software into ZINSER machines, customers can manage bevel cutting more efficiently, particularly for parts with complex geometries. Separating this process from the initial cutting results in a smoother production flow and eliminates unnecessary downtime.
Key benefits of this solution include:
- Higher bevel-cutting precision due to the exact recognition of each part's position
- Reduced downtime since complex operations are handled by a specialized machine without disrupting primary production
- Optimized workflow with seamless integration between cutting and beveling
- Compatibility with various part recognition methods, such as optical and contact sensors, enabling greater flexibility in production.
This design allows seamless integration with different cutting and automation systems, making it applicable to ZINSER industries such as metal structures, shipbuilding, and heavy machinery manufacturing.
For more information contact:
Lantek USA
5412 Courseview Drive
Suite 205
Mason, OH 45040
877-805-1028
info.usa@lanteksme.com
www.lantek.com
Andreas Niklaus
ZINSER
aniklaus@zinser.de
www.zinser.de