TRUMPF has reduced the throughput time by 40% in the new TruBend 3000 series of bending machines.
TRUMPF's ACB Laser automatic angle measuring system enables high part accuracy with the TruBend 3000-right from the very first component, even with material fluctuations, the company reported.
With TRUMPF's Bend Guard function, cameras and matrix sensors monitor the machine's working area. If the software detects other objects in addition to the component, the machine switches off immediately.
TRUMPF has introduced a completely redesigned version of its TruBend 3000 bending machine series for the North American market. According to the company, the new press brakes are particularly fast and precise, easy to program, and save energy. TRUMPF has succeeded in reducing the machine's throughput time by around 40% compared to the previous 3000 series machines. Depending on the machine type, the new TruBend 3000 will offer a press force ranging from 93 to 253.5 tons and a bending length of 6.5' to 13'.
"With the new TruBend 3000 bending machine, we are offering users a technologically advanced all-round machine with which they can process around 85% of all components in sheet metal production," said Chris Wargo, Press Brake Product Manager, TRUMPF Inc.
To help ensure high part quality, TRUMPF has integrated the ACB Laser automatic angle measuring system. An ACB Laser system consisting of a camera and laser sensors measures the bending angle of the component before each bending process. If the angle does not match the value stored in the software, the press beam automatically changes its position until the desired angle is achieved.
"This ensures consistently high part quality from the very first component, even with material fluctuations. At the same time, scrap is reduced, which also lowers costs," said a company spokesperson.
TRUMPF's TecZone Bend offline programming software also enables greater productivity. With this solution, users can program the machine while it is producing parts, which increases manufacturing efficiency. In addition, with TecZone Bend, programming is quick and easy and can even be done on the touchpad directly on the machine. Users simply upload the 2D or 3D model of their component into the software and within a second, the correct bending sequence and the appropriate tools are displayed on the monitor, including collision monitoring. This allows even machine operators without programming experience to set up the machine for the next job.
The machine also helps save energy costs. With the speed-controlled On-Demand Servo Drive, the machine's motor only switches on during the bending process. This saves 30% of energy compared to a hydraulic drive and reduces costs, the company reported.
The TruBend 3000 also increases safety for press brake operators. TRUMPF safety features, such as BendGuard, offer machine operators comprehensive injury protection. With the BendGuard, cameras and matrix sensors monitor the machine's working area. If the software detects any objects other than the component-such as an operator's hands-the machine switches off immediately. The operator can unlock the TruBend 3000 using a foot switch to resume work without delay.
The TruBend 3000 is particularly suitable for small- and medium-sized companies, especially contract manufacturers or product shops. Individual parts and series production can be done economically with the new press brake. The TruBend 3000 series has the digital interfaces needed to connect other TRUMPF solutions, such as automated storage. This makes it suited for use in a smart factory setting. With the TruBend 3000, users also gain access to the TRUMPF service ecosystem.
"In addition to onsite support from our service network, TRUMPF also supports TruBend 3000 customers with innovative digital services such as condition monitoring, remote support, and the TRUMPF Service App. This allows around 80% of cases to be solved without the need for a service technician to be onsite and without any waiting time," said Wargo.
As part of a customer-focused "local for local" initiative, TRUMPF is adding a new production line in Farmington, CT, and will start to make TruBend 3000 machines there beginning in the summer of 2026. The company will employ the innovative capabilities of its new 55,800 sq. ft. Smart Factory and use TRUMPF machines to produce sheet metal parts for the new series of press brakes.
For more information contact:
TRUMPF Inc.
Farmington Industrial Park
Farmington, CT 06032
860-255-6000
info@us.trumpf.com
www.us.trumpf.com