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November 2025

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FirePilot AI Orbital Welding Tool



Liburdi Dimetrics has launched its FirePilot AI Adaptive Welding System, an advancement designed to address the global shortage of skilled welding labor.

"The leverages cutting-edge artificial intelligence and vision-based machine learning technology, pioneered by the self-driving car industry, to transform welding from a manual, labor-intensive process into a high-tech profession," said a company spokesperson. "By utilizing the next generation's strengths in computer skills, FirePilot empowers operators to achieve high-quality welds with enhanced efficiency and precision. Although other AI based welding technologies have been emerging in the market, FirePilot is the first to target 5G orbital welding applications."

"FirePilot represents a pivotal moment in welding technology," said Rob Pistor, Chief Technology Officer at Liburdi Dimetrics. "Our goal is not to replace welders but to augment their capabilities. By automating critical aspects of the welding process, we allow welders to significantly increase output and improve quality, while reducing physical strain and fatigue."

The FirePilot system automatically detects key features of the weld pool, including the shape of the weld pool, electrode position, sidewall position and wire entry position. Using these parameters, the system can automatically steer the torch through the groove, adjust deposition rates to accommodate changes in groove width and precisely guide the wire into the weld pool. This level of automation promotes consistent weld quality and reduces the likelihood of human errors.

"Industries such as nuclear and petrochemical stand to benefit significantly from FirePilot's capabilities," said the spokesperson. "The tool's ability to deliver precise and consistent welds is critical in applications where safety and reliability are paramount. By combining mechanized welding and AI-powered adaptive technology, these industries can keep pace with future demand and maintain the highest standards of quality."

In addition to enhancing productivity, FirePilot enables companies to digitize and retain specialized welding skills that have traditionally been passed down through hands-on training. This digital retention of expertise reduces training and preparation expenses when new capabilities are required, allowing valuable knowledge to remain within the organization.

For more information contact:

Matt Schwall, Sales Representative

Liburdi Dimetrics

2599 Charlotte Hwy.

Mooresville, NC 28117

704-230-2510

mschwall@dimetrics.com

www.liburdidimetrics.com

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